Brake wheel drum gear coupling
Brake wheel drum gear coupling - Image 2
Brake wheel drum gear coupling - Image 3
Brake wheel drum gear coupling - Image 4
Brake wheel drum gear coupling - Image 5
Brake wheel drum gear coupling - Image 6
Brake wheel drum gear coupling - Image 7

Brake wheel drum gear coupling

The parameters for the brake wheel drum gear coupling are as follows:

  • Maximum Allowable Torque: 630 Nm to 125,000 Nm
  • Maximum Speed: 4000 rpm to 950 rpm
  • Brake Wheel Diameter: ∅160, ∅200, ∅250, ∅300, ∅315, ∅400, ∅500, ∅600, ∅630, ∅700, ∅800
  • Coupling Type: NGCL, NGCLZ
  • Custom Non-Standard Design: Customizations are available based on provided drawings; we can manufacture according to the specified dimensions in your drawings.
Spread the love

A Brake Wheel Drum Gear Coupling is a special type of coupling that combines the functions of both a brake wheel and a drum gear coupling. It is designed to transmit torque while also providing braking action to the shaft. This coupling is typically used in mechanical systems that require high load-bearing capacity, precise power transmission, and emergency stopping functionality.

Main Features:

  1. Structure: The brake wheel drum gear coupling combines the features of both a brake wheel and a drum gear coupling. Its structure usually includes a drum-shaped wheel with external teeth that meshes with the gear part. Additionally, the brake wheel may include brake bands or pads that apply braking force via an external braking system.
  2. Working Principle: During operation, the drum gear coupling part transmits torque to the driven shaft through the meshing of gears. Meanwhile, the brake wheel part can apply braking force to the driving shaft when needed, slowing it down or halting its rotation.
  3. Applications: This coupling is widely used in heavy machinery, cranes, conveyors, elevators, and other equipment that require precise control, high load-bearing capacity, and emergency stopping functionality. It is ideal for applications that demand reliable power transmission along with efficient braking.
  4. Design Advantages: The design of the brake wheel drum gear coupling provides both powerful torque transmission and the ability to stop or decelerate quickly in emergencies, ensuring high safety and reliability.

Advantages:

  • Integrated Braking Function: The brake wheel part provides braking action, enabling immediate stopping or deceleration when required. This is especially useful in applications where emergency stops are necessary.
  • High Load Capacity: The drum gear part can withstand high torque, making it suitable for high-load and high-torque environments.
  • Good Adaptability: The coupling can tolerate some axial, radial, and angular misalignment, making it suitable for installations with less-than-perfect alignment.
  • Impact Resistance: The drum gear design helps absorb shock loads, ensuring smooth and stable operation.

Disadvantages:

  • Noise and Vibration: The meshing of the brake wheel and gears can generate significant noise and vibration, especially during high-load or high-speed operation.
  • Maintenance Requirements: Due to the complexity of the brake system and gear structure, the brake wheel drum gear coupling generally requires regular inspection and lubrication to maintain long-term performance and reliability.
  • Wear Issues: The brake pads or bands may wear over time, requiring periodic replacement.

Overall, the brake wheel drum gear coupling is an efficient, durable, and versatile coupling ideal for heavy machinery that requires both power transmission and braking functionality. It provides high safety, reliability, and adaptability in demanding applications.

NGCL Brake wheel drum gear coupling basic parameters and main dimensions

 

Type Nominal torque
(KN.m)		 Permissible speed
(r/min)		 Shaft hole diameter
(mm)		 Shaft hole length:L D0 D D1 D2 C C1 H B B1 B2 B3 Moment of Inertia
(kg/m²)		 Grease quantity
（ml）		 weight
（kg）
d1,d2,dz Y Z、J
NGCL1 0.63 4000 20,22,24 52 38 160 103 71 50 22 8 2 56 42 38 68 0.07 51 7
25,28 62 44 26 0.07 7.3
30,32,35 82 60 30 0.071 8
NGCL2 1 4000 25,28 62 44 160 115 83 60 26 8 2 68 48 42 68 0.079 70 9
30,32,35,38 82 60 30 0.08 9.7
40,42,45 112 84 36 0.083 11
NGCL3 1.6 3800 28 62 44 200 127 95 75 26 8 2 70 49 42 85 0.181 107 14.6
30,32,35,38 82 60 30 0.184 15.2
40,42,45,48,50,55,56 112 84 36 0.187 17
NGCL4 2.8 3800 38 82 60 200 149 116 90 30 8 2 74 53 42 85 0.225 137 18.6
40.42.45.48.50.55.56 112 84 36 0.232 214
60,63,65 142 107 43 0.246 23.8
NGCL5 4.5 3000 40,62,65,68,50,55,56 112 84 250 167 134 105 38 10 2.5 84 59 42 105 0.58 201 31.8
60,63,65,70,71,75 142 107 45 0.609 34.4
NGCL6 6.3 3000 45,48,50,55.56 112 84 250 187 153 125 38 10 2.5 85 60 42 105 0.714 238 37.2
60.63,65,70,71,75 142 107 45 0.754 38.5
80,85,90 172 132 50 0.795 47.6
NGCL7 8 2400 50,55,56 112 84 300
(315)		 204 170 140 38 10 2.5 93 64 42 132 1.17 298 48.8
60.63.65.70.71.75 142 107 45 1.234 55.2
80,85,90,95 172 132 50 1.299 61.8
100 212 167 55 1.388 71.1
NGCL8 11.2 1900 55,56 112 84 400 230 186 155 40 12 3 112 77 47 168 3.747 465 80.7
60,63,65,70,71,75 142 107 47 3.841 90
80,85,90,95 172 132 52 3.939 96.5
100,110 212 167 57 4.072 108
NGCL9 18 1500 60,63,65,70,71,75 142 107 500 256 212 180 48 13 3 119 80 47 210 9.427 561 128
80.85,90 172 132 53 9.605 138
100.110.120.125 212 167 58 9.847 151
130 252 202 63 10.109 167
NGCL10 25 1200 65,70,71,75 142 107 630
(600)		 287 239 200 50 15 3.5 120 90 47 265 28.238 734 176
80,85,90,95 172 132 55 28.509 190
100,110,120,125 212 167 60 28.279 209
130,140,150 252 202 65 29.248 237
NGCL11 35.5 1050 70.71,75 142 107 710
(700)		 325 276 235 51 16 3.5 154 94 47 298 44.309 956 257
80,85.90.95 172 132 56 44.825 275
100,110,120,125 212 167 61 45.53 300
130,140,150 252 202 66 46.235 326
160,170 302 242 76 47.08 353
NGCL12 56 1050 75 142 107 710 (700) 362 313 270 52 17 4 164 104 49 298 47.88 1320 306
80.85.90.95 172 132 57 48.29 317
100.110.120.125 212 167 62 49.52 351
130,140,150 252 202 67 50.25 384
160,170,180 302 242 77 52.22 425
190,200 352 282 87 53.69 464
NGCL13 80 950 150 252 202 800 412 350 300 68 18 4.5 165 113 49 335 82.7 1600 490
160.170.180 302 242 78 84.7 544
190.200.220 352 282 88 86.67 596
NGCL14 125 950 170,180 302 242 800 462 420 335 88 20 5.5 209 157 63 335 99.1 3500 670
190,200,220 352 282 90 102.2 736
240,250 410 330 100 105.9 850

NGCLZ Brake wheel drum gear coupling basic parameters and main dimensions

 

Type Nominal torque
(KN.m)		 Permissible speed
(r/min)		 Shaft hole diameter
(mm)		 Shaft hole length:L D0 D D1 D2 C C1 H B1 B2 B3 Moment of Inertia
(kg/m²)		 Grease quantity
（ml）		 Weight
（kg）
d1,d2,dz Y Z、J
NGCLZ1 0.63 4000 20,22,24 52 38 160 103 71 50 22 8 2 42 38 68 0.071 31 7.3
25,28 62 44 26 0.072 7.4
30,32,35 82 60 30 0.076 8.4
NGCLZ2 1 4000 25,28 62 44 160 115 83 60 26 8 2 48 42 68 0.081 42 9.2
30,32,35,38 82 60 30 0.084 10.3
40,42,45 112 84 36 0.088 10.5
NGCLZ3 1.6 3800 28 62 44 200 127 95 75 26 8 2 49 42 85 0.181 65 15.1
30,32,35,38 82 60 30 0.184 16.3
40,42,45,48,50,55,56 112 84 36 0.193 18.8
NGCLZ4 2.8 3800 38 82 60 200 149 116 90 30 8 2 53 42 85 0.225 82 19.8
40.42.45.48.50.55.56 112 84 36 0.042 23.3
60,63,65 142 107 43 0.296 26.8
NGCLZ5 4.5 3000 40,62,65,68,50,55,56 112 84 250 167 134 105 38 10 2.5 59 42 105 0.596 120 33.3
60,63,65,70,71,75 142 107 45 0.627 39
NGCLZ6 6.3 3000 45,48,50,55.56 112 84 250 187 153 125 38 10 2.5 60 42 105 0.72 143 40
60.63,65,70,71,75 142 107 45 0.776 46.4
80,85,90 172 132 50 0.837 53
NGCLZ7 8 2400 50,55,56 112 84 300
(315)		 204 170 140 38 10 2.5 64 42 132 1.178 179 51.8
60.63.65.70.71.75 142 107 45 1.254 59.8
80,85,90,95 172 132 50 1.348 68.2
100 212 167 55 1.479 79.6
NGCLZ8 11.2 1900 55,56 112 84 400 230 186 155 40 12 3 77 47 168 3.734 274 84
60,63,65,70,71,75 142 107 47 3.86 93.1
80,85,90,95 172 132 52 3.996 104
100,110 212 167 57 4.187 117
NGCLZ9 18 1500 60,63,65,70,71,75 142 107 500 256 212 180 48 13 3 80 47 210 9.427 337 128
80.85,90 172 132 53 9.605 138
100.110.120.125 212 167 58 9.847 151
130 252 202 63 10.109 167
NGCLZ10 25 1200 65,70,71,75 142 107 630
(600)		 287 239 200 50 15 3.5 90 47 265 29.32 440 184
80,85,90,95 172 132 55 29.69 200
100,110,120,125 212 167 60 30.21 222
130,140,150 252 202 65 30.74 246
NGCLZ11 35.5 1050 70.71,75 142 107 710
(700)		 325 276 235 51 16 3.5 94 47 298 44 574 240
80,85.90.95 172 132 56 45 262
100,110,120,125 212 167 61 45.5 299
130,140,150 252 202 66 46 326
160,170 302 242 76 47 361
NGCLZ12 56 1050 75 142 107 710 (700) 362 313 270 52 17 4 104 49 298 48 792 290
80.85.90.95 172 132 57 49 317
100.110.120.125 212 167 62 50 355
130,140,150 252 202 67 51 382
160,170,180 302 242 77 52 443
190,200 352 282 87 53 470
NGCLZ13 80 950 150 252 202 800 412 350 300 68 18 4.5 113 49 335 82 960 488
160.170.180 302 242 78 82 542
190.200.220 352 282 88 92 598
NGCLZ14 125 950 170,180 302 242 800 462 420 335 88 20 5.5 157 63 335 95 2100 638
190,200,220 352 282 90 98 698
240,250 410 330 100 102 780

 

Inquiry

Contact Form Demo

Related products